Waste tyre recycling to oil and carbon black with high output The equipment can pyrolysis waste tire, waste plastic and waste rubber, the outcome is crude oil and carbon black. If the raw material is waste tire, it can also output steel wires. All the products are used widely, so you can sell them directly.

Feed the reactor with raw materials through the feeding door by labor or machine and then close it tightly. Heat the reactor with coal, wood or other fuels. Some harmful smoke will come out along with the heating, but it can be removed by the desulfurization deduster, the water film cyclone and the bag deduster. The smoke form the exhaust disposal system is no different from the air. The draft fan helps to inhale the smoke from the pipe and then release it into the sky more quickly.

The oil gas will travel from the reactor to the gas separate, in which the heavy oil and impurities will depart from the gas due to the gravity. Then the gas will continue its journey into the depositing tank for a second separation. After that , the cleaned oil gas will run into the cooling condensing pipes in the cooling pool, where the gas will convert to liquid, the oil, and then flow into the oil tank for storage.

There will be some waste gas in the oil tank. It will follow the pipe over the oil tank into the cooling pool for a second condensing so that the remained oil gas could turn to oil to improve the oil yield rate. As for the waste gas, that cannot transform to liquid will go to the water seal and then to the furnace for burning. It is not only environment protection but also energy conservation.

Pyrolysis tire Process Schedule

consumption fuel:

The applications of the outputs:

Fuel oil can be used in:

1.power plant factory 2.glass factory 3.cement factory 4.ceramic factory

5.aluminum factory 6.boiler factory 7.central heating factory

8.painting factory 9.washing machine parts 10.machine tool cooling and cutting tool lubricant 11.as the fuel oil of tractor,truck and steamship and so on

Carbon black can be used in:

1.electric cable jacketing 2.conveyor belt 3.hose and doormat 4.black nylon bag

5.rubber additive 6.battery 7.greenhouse

8.black colorant in rubber materials 9.plastic pipes

10.industries rubber products 11.fire fighting 12.drying equipment

Steel wire can be re-sale to steel factory

1, Pyrolysis cracking system

First , feed raw material . Through it we put raw materials into reactor . Raw materials could be some waste plastic , waste tires , waste rubbers .then close the door . heat up reactor .

Reactor:Using Q245R/345R boiler steel and the thickness is between 14mm and 18mm.(The thickness would be adjusted according the requirements of the customers). The main engine uses horizontal-type of 360ostructure-0.4 r/min

2, Depositing system

When raw materials cracking in the reactor , high temperature can change them from solid to liquid , then to gas. We call it oil gas. They all through water jet flue pipe into the double catalyst chamber. heavy things down to the bottom of the tank itself , and light oil gas rise up itself , then through pipe into the oil water separator.

3, Cooling system

There are five cooling systems processing. The first is water jet flue pipe, the second is oil water separator, the third is two big horizontal condensers, the next is two small horizontal condensers, and the last is wind condenser.

All these cooling systems are to make oil gas into oil and increase the oil rate.

Condensation area is very large and condensation time is long .

4, Waste gas recycle system

We plan a excellent recycle order for waste gas .

Waste gas recycle system also named water seal . The function is safe . We have valves on it . Usually , we use one pipe to connect water seal and furnace . Then waste gas can combustion as fuel .

It can help saving much wood coal and charcoal .

5, De-dusting system

there must to be some smoke produce when we use wood or coal to heat up the reactor . Smoke often involve sulfur , dust and water .

Our engineer devices some special machines to safeguard environment . Like desulfurization de-duster , water film cyclone First , desulfurization de-duster . we can notice some connection pipes on the top of insulation layer .

Smoke through the pipes into it . Because of some special design and gravity , sulfur can be take away , and dust can down to the bottom of tank .

Second , water film cyclone . we use draft fan to help the clear smoke out of the chimney . It is very environmental .

6,Carbon black slagging system

When we use tires or plastics to refine oil , carbon black are produced . How could we get out of carbon black ?

Do not worry about that . there are built-in spiral plate in reactor . Carbon black will come into the door by spiral plate when reactor is rotating .

BENEFITS

· Regaining energy and value from waste in the form of fuel and charcoal

· Reducing the plastic and tire pollution to land

· Recycling of plastics and tires which are Eco-friendly

· Commercially viable process

· End product oil is used as substitute to Furnace oil

· Perfect solution for Polymer waste management

· Raw material (waste tires, waste plastics) available

· Zero emission process: no harm to environment

· Less reaction time and more energy savings

· Plant is Energy self sufficient

Waste tyre recycling to oil // Waste tyre recycling to oil // Waste tyre recycling to oil